TJTENG
Detailed Description
The TJ Outer Ring Chamfer Level Measurement System is a dedicated inspection device designed to precisely measure the level difference between the chamfer (chamfer) section of the outer ring of a Tripod Joint (TJ) used in Constant Velocity (CV) Joints and the reference surface.
The chamfer section of the TJ outer ring forms a constant height difference from the adjacent reference surface depending on the machining position and depth; this level difference dimension is one of the key management items used to verify the machining status of the product.
This measuring system is designed to utilize a dedicated mounting and positioning structure tailored to the shape of the TJ outer ring. Once the product is set in a specific position, the height difference between the chamfer section and the designated reference surface can be measured using a dial gauge or a digital indicator.
By setting a reference value using a master or reference product and comparing it with the measurement values of mass-produced items, the machining depth and level difference deviation of the chamfer section can be quickly verified.
The dedicated measurement structure allows for maintaining a consistent measurement position, reducing measurement deviations caused by the operator and increasing the stability of repetitive measurements. It can be effectively utilized for verifying machining processes and quality inspections in the production field. It can be designed and manufactured to custom specifications tailored to customer requirements, based on the product's outer ring size, camber shape, measurement position, reference plane, and tolerance conditions.
This product applies the latest technology to provide high precision and reliability. It delivers stable performance even under demanding measurement conditions required in industrial environments, and features a user-friendly interface that anyone can easily use.
Key Features
- 1. Dedicated Measurement of TJ Outer Ring Chamfer Section
- Designed with a dedicated structure tailored to the product shape to precisely inspect the step difference of the Chamfer section of the TJ (Tripod Joint) outer ring.
- 2. Precise Measurement of Chamfer Section Step Difference
- By measuring the height difference between the Chamfer section and a designated reference plane, the deviation from the design standard can be verified.
- 3. Verification of Chamfer Machining Status
- The machining status can be effectively managed by measuring the step difference formed by the machining depth and position of the Chamfer section.
- 4. Application of Comparative Measurement Method
- After setting a reference value using a master or reference product, the step deviation can be verified by comparing it with the actual measurement value of the mass-produced product.
- 5. Dedicated Positioning Structure
- A dedicated positioning structure is applied to ensure the TJ outer ring is seated at a consistent reference position, thereby minimizing variations in the measurement location.
- 6. High Repeatability
- Stable measurement results can be secured during repeated inspections by maintaining the product's seating position and measurement point consistently. 7. Minimization of Operator Measurement Deviation
- By establishing a dedicated structure for the reference plane and measurement position, measurement deviations resulting from operator skill levels can be reduced.
- 8. Rapid Process Inspection
- Measurement values can be checked immediately via a dial gauge or digital indicator after product mounting, enabling rapid inspection on the production line.
- 9. Management of TJ Outer Ring Machining Quality
- By managing step heights and machining deviations in the Chamfer section, this can be utilized for managing the machining process and conducting final quality inspections of the TJ outer ring.
- 10. Custom Design Possible for Specific Products
- Dedicated measuring instruments can be designed and manufactured based on outer ring size, Chamfer angle and shape, measurement position, reference plane, measurement range, and tolerance conditions.
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